Production
Production Planning
It enables advance production planning to meet the delivery schedules.
Production Monitoring
To record the actual production as per defined frequency. It helps to monitor production against planned production and take timely actions if required, so that Customer demands can be met on time.
Process Parameters Verification
To Ensure that process / machine parameters are within the defined specification.
OEE
It calculates Overall Equipment Effectiveness (OEE) and provides date specific, machine specific or department specific data.
OEE can also be seen in graphical form for better analysis of data.
Quality
Product Specification Verification
To ensure that product parameters are within the defined specifications by verification of the product parameters as per the pre-defined frequency.
Rejection Monitoring
To capture the rejection on daily basis. The daily rejection data is summarized into rejection log book that can be used for better interpretation of data.
Rejection Graph and Pareto
The rejection data can be converted into graphs and Pareto. This helps to identify top defects or top reject parts
Document Control
To provides each format a unique number along with it’s revision number and effective date.
Machine Maintenance
Machine maintenance Slip
A record generated for inter-departmental communication of information regarding any machine maintenance. The ERP system sends notification to the concerned person marked in slip whenever the slip is raised or closed. It calculates the machine maintenance time and the same is also linked with production monitoring.
Machine Breakdown Record
It records all the breakdown and breakdown time, based on the inputs from machine maintenance slip.
Machine History Card
It maintains machine wise record for all types of maintenance done on each machine along with spares consumption details.
Mean Time To Repair (MTTR) & Mean Time Between Failure (MTBF)
The ERP auto calculates Mean time to repair and mean time between failures. These can be plotted graphically to easily identify areas of improvement.
Machine Breakdown Graph and Pareto
The breakdown data can be converted into graphs and Pareto. This helps to identify top breakdown or frequent breakdowns.
Tool Maintenance
Tool maintenance slip
A record generated for inter-departmental communication of information regarding any tool maintenance. The ERP system sends notification to the concerned person marked in slip whenever the slip is raised or closed. It calculates the tool maintenance time.
Tool Breakdown Record
It records all the breakdown and breakdown time based on the inputs from tool maintenance slip.
Tool History Card
It maintains tool wise record for all types of maintenance done on each tool along with spares consumption details. It calculates total tool Production Quantity to monitor tool life and cumulative production quantity that reset after preventive maintenance.
Tool Life & Preventive Maintenance Alert
Alert notifications are sent before the tool life completes or before the tool produces quantity that is specified for preventive maintenance.
Tool Breakdown Graph and Pareto
The breakdown data can be converted into graphs and Pareto. This helps to identify top breakdown or frequent breakdowns
